Projects

Brief details of the Phase III Refinery Project

The objective of this project having an investment out lay of Rs.12,160 Crore is as follows :

Expansion of Capacity by adding additional 3 MMTPA crude processing
Up-gradation of low value products to high value products.
To process cheaper/opportunity crudes ( Sour/ Heavy & High TAN crudes)
Production of petrochemical feed stocks Viz. Propylene.
Maximize distillate yield.
Upgrading entire HSD into BS III/IV grade

MRPL is also executing a Polypropylene unit with an investment outlay of Rs.1803.78 Crore having an objective of producing Polypropylene from the Propylene produced in PFCCU, which is a value added product.

Following are the salient features of the various units that are being executed:

Units/Licencor	Capacity (MMTPA)
Crude & Vacuum Distillation Unit inclusive of LPG Treatment. (CDU/VDU) Technology from EIL	3.0
Petro Fluidised Catalytic Cracking , Propylene Recovery and Naphtha Splitter (PFCC). Licensor: Shaw Stone & Webster, USA	2.2
Delayed Coker Unit (DCU) Licensor: Lummus, USA	3.0
Diesel Hydrotreating Unit (DHDT). Licensor: Axens, France	3.7
Coker Heavy Gas Oil Hydrotreating Unit (CHT). Licensor: UOP, USA	0.65
Hydrogen Generation Unit (HGU) / L &T: Licensor: Haldor Topsoe AS	70 KTPA
Sulphur Recovery Unit (SRU) Licensor: EIL /Siirtec Nigi (Italy)	3 x 185 TPD
ATF / Kero Treatment Unit. Licensor: UOP,USA	70 TPH
Polypropylene Unit Licensor: Novolen, Germany	440000 TPA
Hydrocracker Unit Revamp - 1 / 2, Licensor: UOP,USA	1.6 / 1.7 MMTPA
Captive Power Plant (CPP) / BHEL ( 2 Steam Turbine Generators, 2 Gas Turbine Generators- Frame 5 & Frame 6)	118 MW
Tankages	23 Nos.
Mounded Bullets	04 Nos.

Engineers India Limited are the Project Management Consultants for the Phase III Refinery project. M/s. Jacobs Engineering India Ltd. are the EPCM Consultant for CDU/VDU. Following are the major LSTK/OBE contractors.

Unit	Contractor
Petro Fluidized Catalytic Cracking Unit (PFCCU)	EIL - OBE/LSTK
Sulphur Recovery Unit (SRU)	EIL - OBE/LSTK
Polypropylene Unit ( PPU)	EIL - OBE/LSTK
Crude / Vacuum Distillation Unit ( CDU/VDU)	Jacobs - EPCM Onshore - Piping contractor
Captive Power Plant (CPP)	BHEL
Diesel Hydrotreating Unit (DHDT)	L & T, Vadodara
Hydrogen Generation unit (HGU)	L & T , Mumbai
Delayed Coker Unit ( DCU) ( 4 sub packages) Heater Package Coke Drum Structure Package (CDSP) Balance of Plant (BOP) Coke Conveyer & Storage System Wet Gas Compressor (WGC)	Technip, KTI Punj Lloyd Toyo India Tecpro BHEL- Hyderabad
Coker Gas Oil Hydrotreating Unit (CHTU)	TICB, Mumbai
Offsite Piping	Designed by EIL and executed by Punj Lloyd

The Phase III project has interconnections with the existing Phase I & II refinery with respect to Hydrocarbon streams.

The Phase III - refinery project is scheduled to be completed mechanically on 31/10/2011. The Polypropylene unit is scheduled to be mechanically completed on 30-04-2012.

Major Incremental Products :